Library » Papers and Reports
![]() |
A Comprehensive Approach to the Analysis of Cooling Tower PerformanceThe generally accepted concept of cooling tower performance was developed by Merkel in 1925. The Merkel Equation combines the sensible and latent heat transfer into an overall process based on enthalpy potential as the driving force. |
![]() |
Application of Cooling Towers for Free CoolingThe use of Marley towers in free cooling applications extends back at least 30 years, during which time Marley-manufactured crossflow, counterflow, induced draft, and forced draft towers were so applied. |
![]() |
ASHRAE Guideline 12-2000 LegionellosisMinimizing the Risk of Legionellosis Associated with Building Water Systems |
![]() |
Cooling Tower Energy and Its ManagementBecause of the fuel shortages which began to manifest themselves in the early 1970s, the cost of energy began its asymptotic rise. Current general awareness of the energy problem has made the quest for improved energy efficiency seem to be an effort that is in its infancy. |
![]() |
Cooling Tower Performance Basic Theory and PracticeA cooling tower is a specialized heat exchanger in which two fluids (air and water) are brought into direct contact with each other to affect the transfer of heat. |
![]() |
Cooling Towers and Salt WaterFor cooling tower service, any circulating water with more than 750 parts per million chloride expressed as NaCl is generally considered as salt water. However, the effects of chlorides will be much less severe at 750 ppm than they will at higher concentrations. |
![]() |
Corrosion Protection for Cooling TowersThe forces of corrosion (as the term is being used in this paper) are those elements or compounds whose natural tendency is to chemically or electrolytically react with a metal, given the opportunity and a proper set of circumstances. |
![]() |
Cross-Corrugated Film Fill as a Crossflow Film Fill ReplacementSubstituting counterflow cross-corrugated film fill as a replacement for crossflow film fill is not recommended and loss of performance and certification may result |
![]() |
CTI TP93-01Plume abatement and water conservation with the wet/dry cooling tower |
![]() |
CTI TP98-08Cooling Tower Plume Abatement at Chicago’s O’Hare Airport |
![]() |
Design Information - Florida Building CodeMarley cooling towers are modified specifically to comply with the Florida Building Code. Make sure your cooling towers are designed to meet this very demanding code. |
![]() |
Design Information - Marley Geareducer LubricantsGeneral descriptions of specific lubricants commercially available for use in Marley Geareducers, including Marley Gearlube. |
![]() |
Evaluating Cooling Tower UpgradesWhen considering improvements to cooling towers, it’s important to perform an economic analysis of the options. Written by Tom Dendy, SPX Thermal Equipment & Services, CEP (Chemical Engineering Progress), May 2008 |
![]() |
External Influences on Cooling Tower PerformanceA cooling tower reacts much like a human being to its air supply. If it is caused to reinhale its own exhaust, it begins to smother. If that air supply is restricted, it begins to choke. |
![]() |
How to Keep Cooling Towers Running StrongPart one of a guide to cooling tower maintenance, focuses on the mechanical aspects of cooling towers. Written by Ken Mortensen, SPX Cooling Technologies. RSES Journal, April 2003. |
![]() |
How to Manage Cooling Tower Water QualityPart two of a series on cooling towers, reviews the importance of water management, treatment and system monitoring for peak performance. Written by Ken Mortensen, SPX Cooling Technologies. RSES Journal, May 2003. |
|
International Glossary of Cooling Tower TermsInternational glossary and cross section of cooling tower terms in five languages. English, Chinese, French, German, and Spanish |
![]() |
Operating Cooling Towers in Freezing WeatherA properly designed cooling tower promotes the maximum possible contact between air and water—and does so for the maximum possible time period. This effort on the part of the designer results in an efficiency which, although greatly appreciated in the summertime, has the capability to produce performance-degrading ice formations during winter operation. |
PowerGen 2006 Dry Cooling PresentationAir Cooled Condensers: Application and Innovative Designs for Today’s Power Plants. Presentation by William Wurtz and Philippe Nagel at the 2006 PowerGen International conference in Orlando, Florida. William Wurtz is Vice President, General Manager of Dry Cooling Americas and Philippe Nagel is Vice President of Sales and Marketing for Global Dry Cooling. | |
![]() |
PowerGen Europe 2006 Dry Cooling PresentationDry Cooling for Power Plants–An Innovative Modularization Concept. Presentation by Philippe Nagel and William Wurtz at the 2006 PowerGen Europw conference in Cologne, Germany. Philippe Nagel is Vice President of Sales and Marketing for Global Dry Cooling and William Wurtz is Vice President, General Manager of Dry Cooling Americas. |
![]() |
Purposes and Types of FillThe relationship between water surface exposure and heat transfer rate is intrinsic to all types of towers, regardless of the type of water distribution system utilized. The more water surface exposed to given flow of air, the greater will be the rate of heat transfer. |
![]() |
Selection of Corrosion Resistant Materials for Cooling TowersWater cooling towers expose materials to a uniquely difficult environment where corrosion poses exceptional challenges. Every cooling tower must endure the combined corrosive effects of uncertain water chemistry, high temperatures, constant saturation and continuous natural aeration. In addition, many towers must also contend with potentially harmful agents in their circulating water as well as a variety of airborne pollutants such as sulfur oxides and acid rain. |
![]() |
Service Information - 300 Series Stainless SteelStainless steel has found widespread use in virtually all types of wet cooling equipment due to its excellent mechanical properties combined with its superb corrosion resistance. |
![]() |
Service Information - Disposal of Treated WoodThe disposal of waste wood from new tower construction, tower reconstruction or demolition may be a regulated activity, depending on the nature of the wood involved and the circumstances of disposal. |
![]() |
Service Information - Drift Eliminators (A Turn For The Better)In a crossflow cooling tower, air enters the tower horizontally and must turn to the vertical before it can exit through the fan stack. Some drift eliminator manufacturers overlook this fact and do not include turning vanes on their cellular drift eliminators. |
![]() |
Service Information - Fiberglass Maintenance Platform and WalkwayFor permanent equipment access walkways or temporary work platforms, fiberglass grating assures premium performance. |
![]() |
Service Information - Health AlertMaintenance procedures that prevent amplification and dissemination of Legionella and other airborne bacteria should be formulated and implemented BEFORE systems are operated and continued regularly thereafter to avoid the risk of sickness or death. |
![]() |
Service Information - Marley Geareducer SavingsHave you considered the cost of owning a cooling tower with belt drive—the total cost? Although belt drive systems are inexpensive to manufacture, they’re less efficient and require a lot of maintenance. |
![]() |
The Marley Difference - Construction SafetyThe erection of a cooling tower presents a number of hazards to workers, particularly exposure to falls from elevations. The erection of the tower should be entrusted only to those experienced in cooling tower construction who know how to plan and manage the work to reduce potential hazards. |
![]() |
The Marley Difference - Counterflow PerformanceExperience has shown that cookbook combinations of laboratory component data do not yield expected results in full scale performance. In order to develop valid cooling tower performance prediction, experience in field testing a variety of tower configurations is essential. |
![]() |
The Marley Difference - Crossflow PerformanceAll components used in Marley crossflow cooling towers have been rigorously tested at SPX’s industry leading Research and Development Center as a system, in the configurations in which they are actually used. |
![]() |
The Marley Difference - Fan CylindersThe fan cylinder does far more than protect operating personnel from a rotating fan. It is a vital link in the chain of critical components that contribute to the overall efficiency of the cooling tower. When correctly designed, manufactured and applied, it assures that the fan will be capable of moving the maximum amount of air through the tower at the minimum required horsepower. |
![]() |
The Marley Difference - Fiberglass StructureMarley braced-frame pultruded fiberglass structures use 1/2” thick fiberglass pultruded side straps in the diagonal connection design. |
![]() |
The Marley Difference - Geareducer DriveMarley Geareducers have been manufactured in a variety of sizes and load ratings appropriate for cooling tower applications since the 1930s. We began doing so because geared speed reducers suitable for cooling tower service were not commercially available. Since that time, we have produced well over 100,000 units, and have established an unparalleled record of performance reliability. |
![]() |
The Marley Difference - Geareducer Sound LevelsSPX Cooling Technologies is the only major manufacturer whose speed reducer is designed uniquely for cooling tower duty. |
|
The Marley Difference - LumberAs lumber goes through cycles of alternate wetting and drying, the wood swells and shrinks twice as much along each growth ring as it does across growth rings. Internal stresses build up, making the board warp and twist. This problem becomes severe in boards containing heart centers. |
|
The Marley Difference - Pressure TreatmentLumber used in cooling tower construction must be treated with a reliable preservative compound to prevent decay. The industry’s current preferred treating chemical is Chromated Copper Arsenate (CCA), a waterborne formulation which prevents biological attack by fungi or other microbes. Other preservatives are also available. |
![]() |
The Marley Difference - Redwood Lumber GradesWhile both appearance and structural grades of redwood lumber are defined by appearance or visual characteristics, they have very different applications. For cooling towers and other structural applications, grading rules for structural grades of redwood establish requirements for strength characteristics such as slope of grain, knot size and frequency, and rate of growth. |
![]() |
The Marley Difference - Single-Source ConstructionSome cooling tower companies trust the erection of towers to unqualified and inexperienced subcontractors. Usually these companies are jobbers selling a conglomeration of components from various sources. This means their erection crews and subcontractors are installing unfamiliar products every time they build a tower. |
![]() |
The Marley Difference - Structural Connections - Shear PlatesShear plates increase the load-bearing capability of joints in wood structures by increasing the bearing area. In addition, properly designed shear plates provide joint stability even if the bolted connection becomes loose because of wood shrinkage or minor movement between the members making up the joint. |
|
The Marley Difference - Structural Connections - SplicesCooling towers are typically of a size which necessitates splicing many of the structural members. Inattention to an appropriate design standard, and failure to exercise a consistent structural philosophy, can produce splices that will become failure points in the future. |
![]() |
The Marley Difference - SystemConnect InletWant better choices in layout and piping connections for your cooling tower? The Marley SystemConnect Inlet system gives you more choices to make your layout of the NC Class cooling tower both expedient and economical. |
![]() |
The Marley Difference - Wood Design StandardsThe basic design of timber structures is governed by the National Design Specification for Wood Construction (NDS), published by the American Forest and Paper Association. Cooling towers, however, are subjected to a uniquely harsh operating environment, as well as dynamic forces that dictate structural concerns somewhat beyond accepted norms. |
![]() |
The Use of Cooling Towers for Salt Water Heat RejectionThe types of heat rejection systems for industrial plants are once through cooling, cooling ponds, lakes and canals, evaporative cooling towers, and dry cooling towers. This paper addresses the issues affecting the choice of once through cooling vs. evaporative cooling towers in salt water environments. |
![]() |
Utilization of Atmospheric Heat Exchangers in LNG Vaporization ProcessesThis paper examines many factors associated with the use of atmospheric vaporization systems, including capital and operating cost and risk. |
![]() |
White Rust and Galvanized Cooling TowersFactory assembled cooling towers have been manufactured from “heavy mill galvanized” (HMG) steel for many years. HMG steel is continuously hot dip coated with protective zinc at the steel processing mill. The steel is treated subsequent to coating with a chromate rinse to initially passivate the zinc surface, providing for protection during storage, fabrication and initial operation from “wet storage stain”. |
![]() |
White Rust and Water TreatmentThe best cure for white rust is an ounce of prevention when you begin operating your tower. Consult with your water treatment specialist and ask about his program for initial system operation and passivation of your galvanized steel cooling tower. We encourage early operation with near neutral pH water and use of only reasonable levels of film-forming inhibitors. |










































